VarioCAM® HD head 800
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- Thermographic Automation Solution
Detector Format
Efficient measurement of smallest structures on large-scale objects
Thermal Resolution
Precise detection of smallest temperature differences
Frame Rate
Analysis of high-speed dynamic temperature changes and processes
Rugged Light Metal Housing
Easy and inexpensive installation in harsh process environments
Process and Trigger Interface
Camera control and output of control signals for external devices
Unrestricted Operation of the Infrared Camera in Harsh Industrial Environments
The robust light metal housing (protection degree IP67*) provides reliable protection for the high sensitive optronics of the device. In addition, it guarantees trouble-free operation even in harsh industrial environments and keeps constant the excellent optical and metrological performance parameters of the device over a long service life. In this way a long-term and trouble-free operation of the VarioCAM® HD head is guaranteed. The usage of a high-quality LEMO connector technology ensures a high protection degree of the infrared camera even for computer-based network operations. For applications in extreme ambient conditions there are suitable protective housings available, for example made of stainless steel. These are optionally equipped with a cooling, heating or both.
Permanent Autofocus for Optimal Focusing
Constantly changing object scenes require manual or automatic refocusing activated by the user. The integrated permanent autofocus function facilitates this work. In case there is a scene change the camera automatically adopts fast and precise the optimal focusing.
Storage of Fast Infrared Sequences with up to 240Hz
In case of sudden temperature changes, the infrared camera VarioCAM® High Definition provides a sub-frame modus (“subwindowing”) that is usually only found in cooled infrared cameras. The VarioCAM® HD series allows recording of infrared sequences with frame rates up to 240Hz. In order to reach such high frame rates, each time a defined section of the detector is being read.
The following frame rates are available:
Full-frame with(1,024× 768)IR pixels: 30Hz
Sub-frame with (640× 480)IR pixels: 60Hz
Sub-frame with (320 × 240)IR pixels: 120Hz
Sub-frame with (1,024× 96)IR pixels: 240Hz
Infrared Camera VarioCAM® High Definition
High-precision Calibration of Infrared Cameras Enables for High Accuracy of Measurements
The infrared camera VarioCAM® High Definition is calibrated using special algorithms. The specially developed calibration algorithm, with more than just a few calibration curves, is used for compensation of temperature fluctuations. Therefore, highest measuring accuracy and repeatability even at changing environmental temperatures is ensured. The exceptional high measuring accuracy can be reached across a wide temperature range.
Detection of Minor Defects through High Thermal Resolution
The thermal resolution describes the process to dissolve slightest temperature differences and thus, can display this measurement value. The infrared cameras of the VarioCAM® HD series have a high thermal resolution of up to 0.02K that helps to display even slightest temperature differences with accuracy. In combination with the high-performance lenses this helps to detect critical faults at an early stage and display these in excellent quality.
Comprehensive Range of Precision Interchangeable Lenses Enables for a Wide Range of Applications
Due to the comprehensive range of lenses for infrared cameras, a wide range of measurement objects is available, starting with micro thermography to telephoto lens applications for objects in a large distance. The optics of the VarioCAM® HD series were designed as uncompromising full lenses with an opening number of 1.0, highest transmission and transmission quality as well as low distortion.
Automatic Functions of the Infrared Camera
The numerous automatic functions, such as autofocus, automatic image optimisation, automatic hotspot display, automatic calibration range switch etc. enable a fast and effective operation.
Technical Specifications
Spectral range | (7.5 … 14) µm |
Detector | Uncooled Microbolometer Focal Plane Array |
Detector format (IR pixels) | (1,024 × 768) |
Temperature measuring range | (-40 … 2,000) °C* |
Measurement accuracy | ± 1 °C or ± 1 %* |
Temperature resolution at 30 °C | Up to 0.02 K* |
Frame rate | Full-frame: 30 Hz (1,024 × 768), sub-frame formats*: 60 Hz (640 × 480) / 120 Hz (384 × 288) / 240 Hz (1,024 × 96) |
Window mode | Yes |
* Depending on model
Field of View Calculator for Your Measurement Task
Configure Your Camera System
Each measurement or testing task has its own characteristic basic conditions. For getting optimal results camera, detector and lens have to be perfectly matched to one another. The field of view calculator helps you to determine the appropriate combination.
Configuration
Case Studies of Infrared Camera Series VarioCAM® HD head 800
Catching Fire – Aerial Fire Mapping
Read more about aerial firemapping
Wildfires are a permanent threat for several regions around the world – and the global climate change is adding to the number and severity of these events. Fighting them is a huge challenge, strong winds, heat and inaccessibility make it even more difficult and dangerous for those who risk their life to protect others. One approach to tackle wildfires is the usage of airborne fire mapping.
Process Monitoring During Open‐die Forging
Get further information about VarioCAM®HD head 800 for process monitoring during open‐die forging
Anyone who wants to produce curved or twisted steel and aluminium components, can rely on bending forging nowadays. Components with complex geometries can now be manufactured by means of this incremental forging variant.
Thermography for Climate Research
Thermography for Climate Research
Climate research is one of the most exposed types of academic research these days. With the continuous discussion about extreme weather events and long‐term implications of human‐made climate factors the related science has become a part of everyone´s daily life.
Inline Process Control for Quality Assurance of Weld Seams
Get further information about continuous process quality assurance using an infrared camera
As part of the 3dStahl collaborative project, a 6-axis robot, equipped with a welding machine, was attached upside down to a wall-to-wall wire rope hoist kinematics system in order to automate joining processes involving small quantities or even individual parts such as large-scale objects (lock gates, bridges).
Catching the Fire – Aerial Fire Mapping in New Zealand
Wildfires are a permanent threat for several regions around the world. One approach to tackle them is the usage of airborne fire mapping. It offers a unique elevated perspective on remote fires to those who have to organise firefighting ground activities. For this, our partner Highland Helicopters uses the LWIR thermal imaging camera VarioCAM® HD 800 head from InfraTec, integrated into a GIMBAL system outside the helicopter.
Catching the Fire – Aerial Fire Mapping in New Zealand
Wildfires are a permanent threat for several regions around the world.One approach to tackle them is the usage of airborne fire mapping. It offers a unique elevated perspective on remote fires to those who have to organise firefighting ground activities. For this, our partner Highland Helicopters uses the LWIR thermal imaging camera VarioCAM®HD 800 head from InfraTec, integrated into a GIMBAL system outside the helicopter.
Software
Fast and Detailed Analysis Using the Integrated IRBIS®3 Software Package
The efficiency of an infrared camera significantly depends on its data analysis software. As a standard, the thermography software package IRBIS®3 is included in each camera delivery. This software gives a fast, precise and detailed evaluation of obtained thermograms and sequences. With this, and the copy & paste function in all WINDOWS programmes a good basis is provided for comprehensive development work.
Read more about thermography software IRBIS®3
Partner of Research and Science
Get further information about research projects
InfraTec expands its expertise in the field of thermography by participating in various research projects. This selection of projects illustrates which topics we are promoting and which partners we are working with, therefore.
Wide Range of Protective Housings
Wide Range of Protective Housings
The InfraTec product range includes numerous protective housings. The all-weather and robust metal housings allow the use of the thermal cameras in harsh environments and protect against mechanical stress, dust and splash water. Depending on requirements, users can also choose ATEX-certified protective housings that can be used in potentially explosive atmospheres.
Practical Seminars
Practical Seminars
A detailed briefing by our specialists is always part of the delivery of your thermographic camera. Upon request, we can also extend this offer to a comprehensive seminar with the contents of thermal imaging, which are important for you when using the camera. In this way, you can ensure that your employees are optimally prepared for the daily handling of the entire system. We will be happy to organise a suitable seminar at your premises.
Partner of Research and Science
Get further information about research projects
InfraTec expands its expertise in the field of thermography by participating in various research projects. This selection of projects illustrates which topics we are promoting and which partners we are working with, therefore.
Wide Range of Protective Housings
Wide Range of Protective Housings
The InfraTec product range includes numerous protective housings. The all-weather and robust metal housings allow the use of the thermal cameras in harsh environments and protect against mechanical stress, dust and splash water. Depending on requirements, users can also choose ATEX-certified protective housings that can be used in potentially explosive atmospheres.
Practical Seminars
Practical Seminars
A detailed briefing by our specialists is always part of the delivery of your thermographic camera. Upon request, we can also extend this offer to a comprehensive seminar with the contents of thermal imaging, which are important for you when using the camera. In this way, you can ensure that your employees are optimally prepared for the daily handling of the entire system. We will be happy to organise a suitable seminar at your premises.
Do You Want to Know More About the InfraTec Service?
Our experienced service team will be happy to assist you.
Get in contact
Accessories
Data Transfer
Breakout box
Available for | VarioCAM® HDxVarioCAM® High Definition |
540.00 €
plus shipping costs and legal VAT (if applicable)**
Send request
Power Supply
Car power supply 3 m
Available for | VarioCAM® HDxVarioCAM® High Definition |
220.00 €
plus shipping costs and legal VAT (if applicable)**
Send request
Power Supply
Car power supply 5 m
Available for | VarioCAM® HDxVarioCAM® High Definition |
240.00 €
plus shipping costs and legal VAT (if applicable)*
Send request
Power Supply
Charging unit for Li-Ion batteries
Available for | VarioCAM® HDxVarioCAM® High DefinitionVarioCAM® hr |
plus shipping costs and legal VAT (if applicable)**
Send request
Data Transfer
GigE cable 10 m
Available for | VarioCAM® HDxVarioCAM® High Definition |
150.00 €
plus shipping costs and legal VAT (if applicable)**
Send request
Data Transfer
GigE cable 3 m
Available for | VarioCAM® HDxVarioCAM® High Definition |
130.00 €
plus shipping costs and legal VAT (if applicable)**
Send request
Data Transfer
GigE cable 5 m
Available for | VarioCAM® HDxVarioCAM® High Definition |
140.00 €
plus shipping costs and legal VAT (if applicable)**
Send request
Power Supply
Li-Ion battery (7.2 V, 32 Wh)
Available for | VarioCAM® HDxVarioCAM® High DefinitionVarioCAM® hr |
200.00 €
plus shipping costs and legal VAT (if applicable)**
Send request
Miscellaneous
Lightweight tripod
Available for | VarioCAM® HDxVarioCAM® High DefinitionVarioCAM® hr |
510.00 €
plus shipping costs and legal VAT (if applicable)**
Send request
Miscellaneous
Microscope tripod
Available for | VarioCAM® HDxVarioCAM® High DefinitionImageIR® |
Send request
Power Supply
Power supply
Available for | VarioCAM® HDxVarioCAM® High Definition |
240.00 €
plus shipping costs and legal VAT (if applicable)**
Send request
Miscellaneous
Rugged tripod
Available for | VarioCAM® HDxVarioCAM® High DefinitionVarioCAM® hr |
890.00 €
plus shipping costs and legal VAT (if applicable)**
Send request
Miscellaneous
Table tripod for precise measurements
Available for | VarioCAM® HDxVarioCAM® High DefinitionVarioCAM® hr |
1,280.00 €
plus shipping costs and legal VAT (if applicable)**
Send request
Miscellaneous
Transportation case
Available for | VarioCAM® HDxVarioCAM® High DefinitionVarioCAM® hr |
440.00 €
plus shipping costs and legal VAT (if applicable)**
Send request
Product Flyer
Get all the information you need at a glance in our product flyer
Associated Thermographic Automation Solutions
Steel Production
Crane Rope Monitoring in Steelworks
Crane Rope Monitoring in Steelworks
The completely automatic 24/7 monitoring with infrared cameras enables you to detect weak points on crane ropes in real time.
Non-destructive Testing
Electronic / Semiconductor Testing – E-LIT
Electronic / Semiconductor Testing – E-LIT
Detect inhom*ogeneous temperature distribution and local power loss during the production using the Lock-in Thermography.
Observation & Investigation
Fire Prevention – FIRE-SCAN
Fire Prevention – FIRE-SCAN
Effectively secure your goods and appliances by integrating thermography into an automated early fire detection solution.
Observation & Investigation
Fire Prevention – FIRE-SCAN for Li-Ion Batteries
Fire Prevention – FIRE-SCAN for Li-Ion Batteries
Monitor assembly halls and storage facilities fully automatically 24/7 and detect critical heat sources reliably.
Observation & Investigation
IR Substation Monitoring – GRID-DETECT
IR Substation Monitoring – GRID-DETECT
The IR Substation Monitoring System GRID-DETECT uses infrared technology to monitor the temperature of substation components to secure the reliability of substation.
Steel Production
Ladle Hotspot Detection and Torpedo Car Monitoring
Ladle Hotspot Detection and Torpedo Car Monitoring
Use automatic thermography to inspect the outer shell of ladles and torpedo cars to prevent idle time and accidents.
Non-destructive Testing
Photovoltaic Test System – PV-LIT
Photovoltaic Test System – PV-LIT
Get advantages in costing and quality by non-contact thermographic testing of your solar cells and PV-modules.
Industrial Automation
Process Control – INDU-SCAN
Process Control – INDU-SCAN
Contactless measurement of temperature distributions and profiles with industrial thermographic cameras permits efficient monitoring and control of temperature-dependent processes and procedures within a system-integrated quality assurance programme in industry.
Industrial Automation
Quality Control or Press Hardening – PRESS-CHECK
Quality Control or Press Hardening – PRESS-CHECK
Check the microstructures of sheet metal parts during the stamping process and establish a uniform high strength and quality of all produced stampings safely and with a contact-free method.
Observation & Investigation
Site Surveillance – IROD
Site Surveillance – IROD
Calibrated measuring cameras offer the option of a completely automated site surveillance by utilising temperature alarms – an approach well beyond the simple and susceptible motion detection systems used elsewhere. With IROD InfraTec offers a scaleable, powerful system solution.
Steel Production
Slag Detection – SLAG-DETECT
Slag Detection – SLAG-DETECT
Take advantage of thermography for quality assurance and increase the process yield in the steel production in BOF and EAF processes.
Observation & Investigation
Waste Bunker Fire Monitoring – WASTE-SCAN
Waste Bunker Fire Monitoring – WASTE-SCAN
Effectively secure your goods and appliances by integrating thermography into an automated early fire detection solution.
Steel Production
Crane Rope Monitoring in Steelworks
Crane Rope Monitoring in Steelworks
The completely automatic 24/7 monitoring with infrared cameras enables you to detect weak points on crane ropes in real time.
Non-destructive Testing
Electronic / Semiconductor Testing – E-LIT
Electronic / Semiconductor Testing – E-LIT
Detect inhom*ogeneous temperature distribution and local power loss during the production using the Lock-in Thermography.
Observation & Investigation
Fire Prevention – FIRE-SCAN
Fire Prevention – FIRE-SCAN
Effectively secure your goods and appliances by integrating thermography into an automated early fire detection solution.
Observation & Investigation
Fire Prevention – FIRE-SCAN for Li-Ion Batteries
Fire Prevention – FIRE-SCAN for Li-Ion Batteries
Monitor assembly halls and storage facilities fully automatically 24/7 and detect critical heat sources reliably.
Observation & Investigation
IR Substation Monitoring – GRID-DETECT
IR Substation Monitoring – GRID-DETECT
The IR Substation Monitoring System GRID-DETECT uses infrared technology to monitor the temperature of substation components to secure the reliability of substation.
Steel Production
Ladle Hotspot Detection and Torpedo Car Monitoring
Ladle Hotspot Detection and Torpedo Car Monitoring
Use automatic thermography to inspect the outer shell of ladles and torpedo cars to prevent idle time and accidents.
Non-destructive Testing
Photovoltaic Test System – PV-LIT
Photovoltaic Test System – PV-LIT
Get advantages in costing and quality by non-contact thermographic testing of your solar cells and PV-modules.
Industrial Automation
Process Control – INDU-SCAN
Process Control – INDU-SCAN
Contactless measurement of temperature distributions and profiles with industrial thermographic cameras permits efficient monitoring and control of temperature-dependent processes and procedures within a system-integrated quality assurance programme in industry.
Industrial Automation
Quality Control or Press Hardening – PRESS-CHECK
Quality Control or Press Hardening – PRESS-CHECK
Check the microstructures of sheet metal parts during the stamping process and establish a uniform high strength and quality of all produced stampings safely and with a contact-free method.
Observation & Investigation
Site Surveillance – IROD
Site Surveillance – IROD
Calibrated measuring cameras offer the option of a completely automated site surveillance by utilising temperature alarms – an approach well beyond the simple and susceptible motion detection systems used elsewhere. With IROD InfraTec offers a scaleable, powerful system solution.
Steel Production
Slag Detection – SLAG-DETECT
Slag Detection – SLAG-DETECT
Take advantage of thermography for quality assurance and increase the process yield in the steel production in BOF and EAF processes.
Observation & Investigation
Waste Bunker Fire Monitoring – WASTE-SCAN
Waste Bunker Fire Monitoring – WASTE-SCAN
Effectively secure your goods and appliances by integrating thermography into an automated early fire detection solution.
Industries & Applications for this Infrared Camera
Active Thermography
Active Thermography
Make use of active thermography for non-destructive and contact-free material testing, for both automated inline and offline solutions.
Aerial Thermography
Aerial Thermography
Detect persons and objects in the field or monitor wide-area geologic properties or environmental damages.
All branches and application areas
The Following Infrared Camera Model Might also be of Interest to You:
System Cameras
VarioCAM® HD head 900
VarioCAM® HD head 900
Image Format | (2,048 x 1,536) IR-Pixel |
Detector type | Uncooled Microbolometer Focal Plane Array |
Choose Your Infrared Camera
Choose from more than 30 infrared camera models. Our product range includes includes compact and system cameras, high-end systems as well as zoom cameras and OEM solutions.
Overview of all infrared camera models